Brushed aluminium surface-finish sample with a linear satin texture

Finish library

The full finish reference.

How each finish looks, feels, and what it does to your part, with real numbers. Pick by the job: a show face, a sliding fit, corrosion, conductivity. Every range is confirmed at DFM review. Cost is relative ($ low → $$$$ high), not a price.

The finishes, full reference

Typical production practice, confirmed per part at DFM. Cost is relative ($ low → $$$$ high), not a price.
FinishLook & feelRa / thicknessCorrosionEffect on sizeBest forCost
As-machinedFine tool linesRa 1.6–3.2 µm (turned 0.8–1.6)LowNoneNon-cosmetic, lower cost$
Bead blastUniform matteRa 1.6–6.3 µmCosmeticSlightEven look, hides marks, pre-anodize base$$
BrushedDirectional satinRa 0.4–1.6 µmCosmeticSlightPremium visible faces$$
PolishingReflective → mirrorRa 0.1–0.8 µmCosmeticRemoves a littleSealing faces, cosmetic, optical$$$$
Anodize II (Al)Matte–satin, any colour/RAL3–5 µm, ~300–400 HVModerate+½ thickness / faceColour + corrosion on aluminium$$
Anodize III hard (Al)Dark, very hard8–25 µm, ~400–600 HVHigh+~0.01 mm / faceWear surfaces, slides, aerospace$$$
Chem film / chromate (Al)Clear or gold<3 µmLow–modNegligiblePaint primer, light corrosion, keeps conductivity$
Passivation (SS)No visible changenone addedModerateNoneStainless corrosion resistance; medical/food$
Electropolish (SS)Mirror-brightremoves 5–25 µm, Ra 0.1–0.4HighRemoves 5–25 µmHygienic/cleanable stainless, deburr$$$$
Black oxide (steel)Matte black<3 µmLow (needs oil)NegligibleTooling, fasteners, low-glare$
Zinc plate (steel)Clear / yellow / black5–12 µmModerate (sacrificial)+5–12 µmEconomical steel corrosion protection$
Electroless nickelEven satin, any geometry8–25 µm, uniformHigh+8–25 µm, evenComplex parts, bores, hardness, aluminium$$$
Hard chromeBright, very hard25–250 µmHigh+25–250 µmWear/abrasion: rods, pistons, bearing surfaces$$$$
Powder coatDurable colour film50–100 µmHigh+50–100 µmTough coloured steel/aluminium parts$$

Material note: anodize is aluminium only; passivation & electropolish are for stainless; black oxide & zinc are for steel; electroless nickel, hard chrome and powder coat take to most metals.

See the finishes

As-machined 6061 aluminium with fine tool marks
As-machined
Bead-blasted aluminium, uniform matte
Bead blast
Brushed aluminium, directional satin
Brushed
Electroless nickel-plated part, uniform satin
Electroless nickel
Polished stainless steel turned part, satin sheen
Polished
Colour-anodized aluminium, Type II satin colour
Anodize II · colour
Type III hard-anodized aluminium, dark hard coat
Anodize III · hard black
Black Type II anodized aluminium, satin black
Anodize II · black
Passivated stainless steel, clean uniform surface
Passivation
Black-oxide steel, matte black
Black oxide
Zinc-plated steel, bright sacrificial coating
Zinc plate
Powder-coated part, durable colour coating
Powder coat

Real close-ups of every finish, photographed from our own sample plates. Every photo is confidentiality-vetted before publish.

Buyers miss #1, coatings mirror the surface: plating and anodizing mirror the surface beneath, a part at Ra 1.6 is still Ra 1.6 after coating, tool marks and all. Need them gone? We polish or brush before coating.
Buyers miss #2, dimensional growth: coatings add real thickness, a Type III hardcoat adds ~0.01 mm per face. On tight bores, threads and bearing fits we machine the feature undersize or mask it before coating, and we hold the anodize bath steady for even, repeatable colour. Mark the critical dims. Choosing between finishes? See anodizing vs powder coating.

How to call it out on your drawing

FINISH: TYPE II ANODIZE, BLACK, 18 µm NOM, SEALED (PER ISO 7599)
SURFACE: Ra 0.8 µm MAX ON FACE A  (symbol per ISO 1302 / ASME Y14.36)
MASK: THREADS + BORE B PRIOR TO COATING
DIMENSIONS: MACHINE BORE B TO 12.75 mm BEFORE ANODIZE

Specify a fine Ra (or a finish) only on the faces that need it, that's what keeps a part affordable.

What each industry typically specifies

Common pairings by sector, a starting point, not a rule.
IndustryTypical materialTypical finish
Aerospace & UAV7075 · Ti-6Al-4VType III hard anodize; chem film; as-machined
Medical & lab316 stainless · PEEKPassivation; electropolish; clean as-machined
Robotics & automation6061 · 7075 · 17-4PHClear/black anodize; bead blast; electroless nickel
Consumer6061 · 6063 · titaniumColour anodize; bead blast; brushed
Automotive & EV4140 · 42CrMo · 6061Black oxide; zinc; phosphate; powder coat
IndustrialMild/alloy steel · brassZinc plate; powder coat; hard chrome; as-machined
Match a finish, send a photo Read the finishes guide

每种表面处理的视觉效果、触感及其对零件性能的实际影响,均提供真实数据支撑。可按具体应用场景选择:外观面、滑动配合、耐腐蚀或导电。各项参数均在 DFM 评审阶段逐一确认。成本为相对值($ 低 → $$$$ 高),非最终报价。

表面处理速查表

常规做法,按件在 DFM 时确认。成本为相对值($ 低 → $$$$ 高),并非报价。
表面处理外观手感Ra / 厚度耐蚀对尺寸影响适用成本
本色加工细刀纹Ra 1.6–3.2 µm(车削 0.8–1.6)非外观面,成本较低$
喷砂均匀亚光Ra 1.6–6.3 µm仅外观轻微外观均匀、盖刀纹、阳极氧化打底$$
拉丝方向性缎面Ra 0.4–1.6 µm仅外观轻微高档可见面$$
抛光反光至镜面Ra 0.1–0.8 µm仅外观略去除密封面、外观、光学$$$$
阳极 II 型(铝)亚光至缎面,任意颜色/RAL 色号3–5 µm,约 300–400 HV每面 +½ 厚度铝件上色+耐蚀$$
硬质阳极 III(铝)深色、极硬8–25 µm,约 400–600 HV每面 +约 0.01 mm耐磨面、滑动、航空$$$
铬酸盐转化膜(铝)透明或金色<3 µm低-中可忽略喷漆底、轻度耐蚀、保导电$
钝化(不锈钢)外观无变化不增厚不锈钢耐蚀;医疗/食品$
电解抛光(不锈钢)镜面亮去除 5–25 µm,Ra 0.1–0.4去除 5–25 µm易清洁卫生级不锈钢、去毛刺$$$$
发黑(钢)亚光黑<3 µm低(需油封)可忽略工装、紧固件、低反光$
镀锌(钢)透明/彩锌/黑锌5–12 µm中(牺牲性)+5–12 µm经济型钢件防锈$
化学镀镍均匀缎面,复杂形状也能均匀覆盖8–25 µm,均匀均匀 +8–25 µm复杂件、深孔、要硬度、铝件$$$
硬铬亮、极硬25–250 µm+25–250 µm耐磨:活塞杆、轴承面$$$$
粉末喷涂耐用彩色涂层50–100 µm+50–100 µm要耐用彩色涂层的钢件、铝件$$

材料说明:阳极氧化仅适用于铝材;钝化与电解抛光适用于不锈钢;发黑与镀锌适用于钢件;化学镀镍、硬铬及粉末喷涂适用于大多数金属材质。

实拍效果

本色加工 6061 铝件,细刀纹
本色加工
喷砂铝件,均匀亚光
喷砂
拉丝铝件,方向性缎面
拉丝
化学镀镍零件,均匀缎面
化学镀镍
抛光不锈钢车削件
抛光
彩色阳极氧化铝件,II 型缎面上色
阳极 II · 上色
III 型硬质阳极氧化铝件,深色硬层
黑色硬质阳极 III
黑色 II 型阳极氧化铝件,缎面黑
阳极 II · 黑色
钝化不锈钢,洁净均匀表面
钝化
发黑钢件,亚黑
发黑
镀锌钢件,明亮牺牲性镀层
镀锌
粉末喷涂零件,耐用彩色涂层
粉末喷涂

所有表面处理均提供实拍特写,源自我们自制的标准样板。每张照片在发布前均经过严格的保密审查。

买家常忽略 ①:涂层复制底层。电镀与阳极氧化会复制底层表面 —— Ra 1.6 的零件镀后仍是 Ra 1.6,刀纹照旧。要去掉?我们在涂覆先抛光或拉丝。
买家常忽略 ②:尺寸会变大。涂层会实打实增厚 —— III 型硬质阳极每面约 +0.01 mm。严格公差的孔、螺纹与配合面,我们在镀前预留加工余量或做遮蔽,并保持阳极槽液稳定,使颜色均匀、可复现。请把关键尺寸标出来。如需在工艺间选择,请参见阳极氧化 vs 喷粉

如何在图纸上进行标注

FINISH: TYPE II ANODIZE, BLACK, 18 µm NOM, SEALED (PER ISO 7599)
SURFACE: Ra 0.8 µm MAX ON FACE A  (符号按 ISO 1302 / ASME Y14.36)
MASK: THREADS + BORE B PRIOR TO COATING
DIMENSIONS: MACHINE BORE B TO 12.75 mm BEFORE ANODIZE

仅在必要的表面标注严格的 Ra 值(或特定表面处理要求)—— 这是有效控制零件加工成本的关键。

各行业常用表面处理规范

各行业常见搭配 —— 仅作参考,并非定式。
行业常用材料常用表面
航空与无人机7075 · Ti-6Al-4VIII 型硬质阳极;铬酸盐转化膜;本色加工
医疗与实验316 不锈钢 · PEEK钝化;电解抛光;洁净本色
机器人与自动化6061 · 7075 · 17-4PH透明/黑色阳极;喷砂;化学镀镍
消费电子6061 · 6063 · 钛彩色阳极;喷砂;拉丝
汽车与电动车4140 · 42CrMo · 6061发黑;镀锌;磷化;粉末喷涂
工业普碳/合金钢 · 黄铜镀锌;粉末喷涂;硬铬;本色加工
匹配表面,发一张照片 阅读表面处理指南
Row of CNC milling machines at Fenva Precision

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