Colour-anodized aluminium component

Finishing guide

Anodizing Type II vs Type III: how to choose

Both finishes protect aluminium, but they are engineered for different purposes. This guide compares them on colour, hardness, thickness and dimensional impact, with a clear rule for selecting the right one.

What anodizing is

Anodizing uses an electrochemical bath to grow a hard aluminium-oxide (Al₂O₃) layer into the metal, rather than laying a coating on top. Because the layer is part of the surface itself, it will not chip or peel. A single process delivers three functions: protection, decoration and electrical insulation.

Side by side

Representative values from our shop, confirmed for each part during DFM review; thickness ranges reflect how we typically run Type II and Type III in-house, and other shops may differ. Cost is shown on a relative scale.
 Type II (sulfuric)Type III (hard)
Thickness3–5 µm8–25 µm
Hardness~300–400 HV~400–600 HV
ColourAny colour / RALDark only (black / grey)
WearModerateHigh
CorrosionModerateHigh
Cost$$$$$
Best forColour and cosmetic finishesWear surfaces, sliding fits, aerospace

Type II (standard anodize)

A thin film with good corrosion resistance and a wide colour range. It's the default choice for coloured and cosmetic parts where appearance matters.

Type III (hard anodize)

A thick, hard, wear-resistant layer for sliding surfaces, abrasion-prone parts and aerospace work. The trade-off is colour: only a few dark shades are available.

Coating thickness (relative) Type II 3–5 µm · ~300–400 HV · colour + corrosion Type III 8–25 µm · ~400–600 HV · wear, aerospace, much harder
Account for dimensional growth: part of the oxide layer builds up outward and part penetrates into the parent metal. The split differs by process — nominally about a third outward for Type II and about half for Type III — so a Type III hardcoat adds about 0.01 mm per face. On tight bores and fits, mark the critical dimensions on your drawing; we will either mask them off or machine the part slightly undersize to compensate.
From our shop floor: for an even colour, we bead-blast the part first so the dye takes uniformly. And because 6061 anodizes more evenly than 7075, it is the preferred choice for a cosmetic coloured part.

Three common mistakes

  • Writing "anodize" with no type — always specify Type II or Type III.
  • Ignoring Type III growth on tight bores — machine the bore undersize, or mask it off, to leave room for the coating.
  • Expecting a bright colour from Type III — it's available only in dark shades.

Selection rule

Colour or cosmetics → Type II. Wear or hardness → Type III. Threads and critical bores → mask them off.

Send your part and we will recommend the anodize spec See the Finish Library
5-axis CNC milling at Fenva Precision

Colour or wear?

We'll recommend the anodize spec.

Tell us the job, colour, wear, a sliding fit, and we'll spec Type II or III and quote in 48 hours.